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Proven Results on the Machines You Already Own

Increase factory utilization and productivity with your existing resources. Reduce operating costs by identifying bottlenecks with machine monitoring.

  • Any Machine
  • Any Age
  • No PLC Integration
  • Up to 90 Minutes

Proven in production

Increase productivity

Three manufacturers, three outcomes

  1. +€4MOptimize. Purchase order secured

    Secured an unplanned €4M PO during Q4 due to the increased capacity that followed digitalization.

    Read the case study
    Bar chart of monthly CNC and milling machine availability, rising from October 2020 to January 2021.
    CNC & milling machine availability, Oct 2020 to Jan 2021 — up 28%.

  2. +30%Connect. Machine availability

    Increased productivity by 30% within 4 months from installation, across all weekdays, shifts, and production halls.

    Read the case study
    Grouped bar chart of monthly availability in Hall-4 and Hall-5, rising from November to February.
    Hall productivity, Nov to Feb — availability up 30% across Hall-4 and Hall-5.

  3. +10%Train. Availability, by classifying idles

    Eliminated idles that are unnecessary and easy to prevent. The result: 10% productivity increase, with no heavy investment.

    Idle causes, once classified

    Setup time
    −41%
    Lack of materials
    −67%
    Lack of staff
    −100%, to zero
    Line chart of three idle causes — setup, lack of staff and lack of material — all falling from November 2020 to February 2021.
    Idle classification trend, Nov 2020 to Feb 2021 — setup, lack of staff, lack of material.

Lower cost per part

Reduce operating costs

  1. €700KOptimize. Saved per year

    Workforce cost reduction

    Real-time monitoring improved the efficiency of the morning and afternoon shifts. The night shift, carried on by temporary, less experienced, and more expensive employees, was eliminated.

    Pictogram of three shifts of workers with one shift highlighted, and below it the estimated annual saving.
    Cancelled night shift of temporary workers — estimated saving €700,000 / year.

  2. 14%Optimize. Lower energy cost

    Energy cost reduction

    Energy consumption reduced by preventing idle machine periods. Machines are either operating and manufacturing parts or turned off.

    Two energy totals compared: 2.27 gigawatt-hours in 2018 against 1.95 in 2019, a 14% saving.
    Production floor energy, Jan–Sep: 2.27 GWh in 2018 to 1.95 GWh in 2019 — over €60,000 saved.

By industry

Deployed across diverse sectors

  • Aerospace & Defense (A&D)

    Long cycle times and full part traceability.

  • Machinery

    Mixed-vendor floors with machines of every age.

  • Work Tools

    High-mix production with frequent changeovers.

  • Automotive

    Tight takt times and tier-supplier schedules.

See What Your Machines Are Already Telling You

Contactwww.quantiix.ai